“What I Learned Today” With Jeff Smith — Bolt Holes And Vacuum Leaks

We had just finished swapping a carbureted 4.8-liter LS engine into my Chevelle and had the engine running nicely. I set the idle speed and mixture (with no sign of vacuum leaks) and was reviewing the results when purely by accident I noticed the four mounting holes on the passenger front portion of the intake manifold.

Edelbrock places four drilled and tapped holes in the manifold to mount the MSD ignition control box directly to the intake. We decided to clean up the top of the engine by mounting the MSD ignition box under the dash. While I was looking at the engine, I wondered if the one hole that was positioned over the intake manifold runner might be drilled directly into the port.

I used a very long thin awl to check and sure enough, one hole was drilled directly into the intake port. Since we did not mount the ignition box in Edelbrock’s intended location, we had inadvertently created a vacuum leak. Now if we had bothered to read the instructions for the P/N: 71187 Edelbrock manifold, there’s one short sentence in the four-page manual that points out that if you don’t use the existing mounting holes for the MSD box, you will need to install a 10-32 screw into the hole to prevent a vacuum leak.

Reading the instructions, even when it’s something you’re familiar with, can be helpful. In this case, the circled sentence identified the issue and the remedy precisely. It’s something we’re all guilty of.

That’s exactly what we did and then made some minor readjustments to the carburetor to compensate for closing the vacuum leak. This is not a huge deal, but it does point out how important it is to read the instructions – even if you think you know exactly how to install that component.

In our case, that cylinder now runs with a much more consistent air-fuel ratio compared to its cousins at idle and part throttle. We caught this quite by accident, but our guess is that there are hundreds of cathedral port LS engines with Edelbrock dual-plane intake manifolds running around right now with this small, unintended vacuum leak.

It’s the little things in life that can often make a big difference.

The Edelbrock dual-plane intake for cathedral port LS engines offers a drilled and tapped position right on the left front of the intake for the MSD ignition box. The arrow points to the 10-32 machine screw we installed in the intake manifold to plug the vacuum leak caused by not mounting the box as intended.

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About the author

Jeff Smith

Jeff Smith, a 35-year veteran of automotive journalism, comes to Power Automedia after serving as the senior technical editor at Car Craft magazine. An Iowa native, Smith served a variety of roles at Car Craft before moving to the senior editor role at Hot Rod and Chevy High Performance, and ultimately returning to Car Craft. An accomplished engine builder and technical expert, he will focus on the tech-heavy content that is the foundation of EngineLabs.
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